Material: | Stainless Steel 304 | Application: | Car Parts Truck Parts |
---|---|---|---|
Option: | Oil Filteration | Industry: | Engine Ultrasonic Cleaning |
Tank Capacity: | 360L | Frequency: | 28khz |
High Light: | automotive parts cleaning equipment,ultrasonic auto parts cleaner |
40khz/28khz Standard Series 38L To 360L Industrial Ultrasonic Cleaner For Remove Oil, Rust And Dirt
Heat Exchangers Cleaner Engine Carbon Cleaning Machine Used In Automotive Industry
Marine Ultrasonic cleaners
The range of Ultrasonic cleaners is a proven efficient way to fit in with modern shipboard due to highly effective cleaning results with little manual intervention.The cleaners are made from Stainless Steel 304, delivered complete with a SS basket and lid. Heating and temperature controls are built on.
Ultrasonic cleaning works on the principle of cavitation.
High frequency sound waves are generated and introduced in the cleaning liquid as mechanical energy through a series of transducers fitted on the outside bottom of the Mini Tank and radiating upwards.
The process of ultrasound creates numerous tiny vacuum bubbles
on the cleaning solution, which consequently implode. The energy released when tiny bubbles implode on the surface of the parts exposed to the cleaning solution causes an extremely effective cleaning force to the surface of the parts.
As the temperature of the cleaning solutions is directly related to the cavitational effect of the ultrasonic energy the Ultrasonic cleaners are delivered with built-in electrical heating elements complete with thermostatic controls. In this way an optimum combination of cleaning product (solution), temperature and ultrasonic power can be reached.
Routine cleaning
Cleaning the ultrasonic cleaner and replacement of the cleaning solution is necessary at least daily or more frequently if solution soiled.
Performance testing
The efficacy of the ultrasonic cleaner should be tested at least weekly. The results of the testing shall be documented as part of the proof of process. Sonic cleaners fail for many reasons. Tests should provide a means of monitoring the variables that influence the effectiveness of the ultrasonic cleaning process. Some of these variables are water, time, detergent, enzyme, temperature, high pH, agitation, speed, initial heat, drying, obstructions, and insufficient amount of chemicals and equipment faliure
Using aqueous (water based) detergents, ultrasonic equipment effectively removes oil, swarf and other contaminants from a wide range of components such as heat exchangers, lube oil filters, valves, radiators, coolers, turbine and drilling equipment used in the oil and gas industry. This maximises throughput and increasing productivity, making it one of the most effective and environmentally friendly ways for cleaning these parts and components.
We are also experienced in supplying ultrasonic cleaning systems for on-board processing, providing and adapting functions to suit your specific requirements.
Ultrasonic Cleaner Auto Industry
We are the manufacturers of custom built Ultrasonic Cleaning machines for degreasing and cleaning of auto parts for OEMs , work shops , job works and auto-restoration industry. We expertise in providing customized designed solution for auto parts cleaning.
Ultrasonic cleaning is a water based cleaning solution where ultrasonic transducers are used to provide cavitation agigation insude the tank which has waer and suitable chemical to clean oil,dirt,debree,grease and other contaminants from various types of auto components.
We expertise in all types of ancilary parts washing like brakepads, steering coloumns, crank shats, pistons, valves, gaskets, clutch pads, mirrors and many more.
Features of the machine:
•Low maintainence machine
•Heavy duty cleaning systems
•Chemical friendly- SS Rust proof body
•Industrial guage farication, build to last
•One year warrenty on any manufacturing defect
•Completely customized to suit the cleaning requirement
•Less human interfearance and less scope of error
•Accurate and uniform cleaning everytim
Powerful Industrial Ultrasonic Cleaner
The largest ultrasonic tanks can include tanks as big as 1,000 gallons or more. These units are meant for applications requiring lower frequencies (25-40 kHz), including larger or heavy duty equipment such as over-sized manufacturing parts, automotive and marine parts and large musical instruments. Units may have multiple built-in stages, including rinse and dry stations, and are sometimes automated
We all want to look our car shiny, and running smooth. And for this very reason timely servicing your car from inside out is one of the most important thing you should not avoid
Why Use Automotive Ultrasonic Cleaner?
There are so many uses for an ultrasonic cleaner in an auto shop. Ultrasonic car parts cleaning saves time by eliminating the need for manual scrubbing of auto parts covered with grease, oil, and other lubricants. Besides freeing up time, the hazardous chemicals can be replaced with biodegradable soaps. Specific examples of items that are commonly cleaned by a benchtop ultrasonic cleaner include filters, shock absorber parts, power steering parts, pistons, valves, fuel injectors, bearings – just to name a few. Larger industrial-sized units can be used for carburetor ultrasonic cleaning and ultrasonic exhaust manifold cleaning, where cleaning action is needed deep within the network of passages. This large capacity also allows for ultrasonic crankshaft cleaning and ultrasonic cylinder block cleaning as well the means to clean multiple parts at once.
AG ultrasonic cleaning machine effectively and thoroughly clean all types of Filter Cleaning
ultrasonic tank models for your choice:
Model | Tank size | Unit size | Volume | Ultrasonic power | Frequency | Heating power | Timer | Heater |
LxWxH(mm) | LxWxH(mm) | (L) | (W) | (kHz) | (KW) | (MIN) | (℃) | |
T-12S | 500x300x250 | 640x440x470 | 38 | 600 | 28/40 | 1.5 | 1-99 |
0-80 |
T-18S | 500x350x350 | 640x490x570 | 61 | 900 | 1.5 | |||
T-24S | 550x400x400 | 690x540x620 | 88 | 1200 | 3 | |||
T-30S | 600x450x400 | 740x590x620 | 108 | 1500 | 3 | |||
T-36S | 600x500x450 | 740x640x670 | 135 | 1800 | 4.5 | |||
T-48S | 700x500x500 | 840x640x720 | 175 | 2400 | 6 | |||
T-60S | 800x600x550 | 940x740x770 | 264 | 3000 | 7.5 | |||
T-72S | 1000x600x600 | 1140x740x820 | 360 | 3600 | 9 |
How does ultrasonic Marine Parts cleaning work?
Don’t replace filters when they become clogged with dirt, grease or other contaminants; ultrasonic cleaners can restore many types of filters to look and function like new. Ultrasonic parts washers are particularly effective for filters made of metal or plastic mesh; the gentle yet powerful process is much less damaging than traditional cleaning methods that use a brush and high-velocity chemical cleaning solutions. Ultrasonic cleaners use water based solutions that won’t damage filters yet reach every crack and crevice for the best possible clean. Ultrasonic cleaning uses a process called cavitation where microscopic bubbles form from ultrasonic waves, then implode on the part’s components; thereby vigorously yet gently scrubbing and cleaning surfaces and crevices. No matter how stubborn the build-up, your filters will be restored to full working capacity.
Marine Parts Cleaning Machine Ultrasound Clean Without Damage The Filter
We know that your reputation depends on cleaning filters effectively and efficiently. Ultrasonics International can help you choose the right kind of ultrasonic cleaner, training and support that you need for your business needs.
For more than two decades, Ultrasonics International has helped businesses improve profitability by providing their clients with ultrasonic cleaning equipment that feature the latest advancements in wave sweep technology. Our ultrasonic cleaning equipment has a reputation for reliability and longevity. Utilizing the proper ultrasonic cleaning equipment saves money and improves cleaning processes. Cleaning results will be measurably better and less time will be required to complete the cleaning process. Production numbers go up and labor hours go down dramatically because multiple parts can be addressed simultaneously.
Introduction
Ultrasonic cleaning is a technology that uses high frequency sound waves (ultrasonic: above the range of human hearing) to agitate an aqueous or organic medium (cleaning chemistry) that in turn acts on contaminations adhering to substrates like metals, plastics, glass, rubber and ceramics. Contaminants can be dust, dirty, oil, pigments, grease, polishing compounds, flux agents, fingerprints, soot wax and mold release agents, biological soil like blood, and so on
Application
Ultrasonic cleaning can be used for many applications, including plastic parts, bearing, bolts, rubber parts, internal parts, plastic injection molds, transmission parts, and final cleaning of all engine parts prior to assembly, the versatility of ultrasonic cleaning machine make them the perfect choice for automotive, medical, pharmaceutical, aerospace, engineering and many other industries
How do I get the best ultrasonic cleaning?
There are many considerations important to ultrasonic cleaning. Optimising these variables will produce the best cleaning. The most important decisions to be made are choosing the proper cleaning solution, cleaning at the right temperature for the correct amount of time, and choosing the right size and type of ultrasonic cleaner.
Is a special solution required for cleaning?
Soils adhere to the parts... if they didn't, the soil would just fall off the parts! The purpose of the solution is to break the bonds between parts and their soils. Water alone has no cleaning properties. The primary purpose of the ultrasonic activity (cavitation) is to assist the solution in doing its job. An ultrasonic cleaning solution contains various ingredients designed to optimise the ultrasonic cleaning process. For example, increased cavitation levels result from reduced fluid surface tension. An ultrasonic solution will contain a good wetting agent or surfactant.
What cleaning solution should I use?
Modern ultrasonic cleaning solutions are compounded from a variety of detergents, wetting agents and other reactive components. A large variety of excellent formulations are available, designed for specific applications. Proper selection is crucial for acceptable cleaning activity and to preclude undesirable reactivity with the part being cleaned.
What cleaning solution shouldn't I use ?
Flammables or solutions with low flash points should only be used on a suitable rated system. The energy released by cavitation is converted to heat and kinetic energy, generating high temperature gradients in the solution, and can create hazardous conditions with flammable liquids. Acids, bleach and bleach by-products should generally be avoided, but may be used with indirect cleaning in a proper indirect cleaning container, such as a glass beaker, and appropriate care. Acid and bleach will damage stainless steel tanks, and/or create hazardous conditions.
Can ultrasonic cleaning damage my parts?
With certain cautions, ultrasonic cleaning is considered safe for most parts. While the effects of thousands of implosions per second is very powerful, the cleaning process is safe since the energy is localized at the microscopic level. The most important cautionary consideration is the choice of cleaning solution. Potentially adverse effects of the detergent on the material being cleaned will be enhanced by the ultrasonics.
Features of the machine:
• Low maintainence machine
• Heavy duty cleaning systems
• Chemical friendly- SS Rust proof body
• Industrial guage farication, build to last
•One year warrenty on any manufacturing defect
•Completely customized to suit the cleaning requirement
•Less human interfearance and less scope of error
•Accurate and uniform cleaning everytime
How the System Operates:
The system operates in the following manner:
The cover is opened and the batch of parts is placed onto the basket rest. Dripping liquids are directed back to the ultrasonic cleaning tank