|Tank Capacity:||490L*3||Tank Size:||1000*700*700|
|Parts 1:||Washing||Parts 2:||Rinsing|
|Parts 3:||Drying||Warranty:||1 Year|
|Function:||Machine With Multi Stage||Heater:||20-80c Adjustable|
industrial ultrasonic washing machine,
industrial ultrasonic cleaning tanks
Injection Mould Utrasonic Cleaning Machine With Multi Stage Equipment Washing, Rinsing And Drying
Ultrasonic cleaning uses high frequency sound waves to generate cavitation in the liquid. The resulting energetic bubble action penetrates blind holes, cracks, and recesses to thoroughly remove all traces of contamination adhering or embedded on the solid surface. Contaminants can include dust, dirt, oil, pigments, grease, polishing compounds, flux agents, soot, and more.
Why an Ultrasonic Cleaner is Ideal for Injection Molding
In three words: thorough, safe and fast. Contaminants missed by manual cleaning are usually those deep in crevices and on other surfaces impossible to reach. Moreover, highly finished mold surfaces can be scratched or otherwise damaged by manual processes. Large molds can be difficult to maneuver, further risking damage during manual cleaning. And the longer it takes to clean the molds the greater the risk of damage.
Ultrasonic cleaning action solves all three issues.
It is thorough because it reaches all mold surfaces immersed in a biodegradable water-based ultrasonic cleaning solution. It is safe because while the cleaning action can be termed “violent” it occurs so fast that highly polished injection mold surfaces are not damaged during the cleaning process. By fast we mean 10 to 15 minutes although large complex molds may require a longer cleaning cycle.
Plastic Mold Cleaning by Cavitation Action
Cavitation action is described as the implosion of countless minute bubbles against surfaces of products immersed in the cleaning solution. Bubbles are created when generator-powered transducers bonded to the ultrasonic cleaner tank vibrate at ultrasonic frequencies measured in thousands of cycles per second or kilohertz (kHz).
Selecting the cleaning equipment is governed to a large extent by the size of molds being cleaned. Ultrasonic cleaners are available ranging from small benchtop units to industrial-sized floor-mounted equipment that can be fitted for automated cleaning and rinsing cycles. But do select a cleaner with a heater, timer and sweep mode.
The process is fairly straightforward regardless of equipment size. Here’s a simplified description that can be modified based on your specific operations:
Rinsing tip: You’ll want to thoroughly remove cleaning solution residues. Complex shapes may call for a spray rinse or, in certain cases, rinsing by cavitation in an ultrasonic rinse tank.
BATH 1: Pre-cleaning and Hot Degreasing
Complete removal of various forms of surface contamination by means of ultrasound and hot cleaning solutions.
BATH 2: Rinsing, Grease/Cleaning, Solution Removal
Rinsing of residual grease/dirt and cleaning solution from the component to avoid cross contamination of subsequent bath.
BATH 3: Corrosion Removal
Complete removal of the corrosion at 55˚C using ultrasound and a gentle, slightly acidic complex de-ruster. Suitable for hardened or polished surfaces.
BATH 4: Rinsing and Acid Neutralization
Residual acid and removed corrosion residue are rinsed off, preparing for the final step.
BATH 5: Water Displacement and Preservation
Water displacement and passivating agents ensure that the metal surfaces do not rust upon exposure to air.
3 Tank Injection Molds, Blow Molds Ultrasonic Cleaning Machine With Each Tank's Dimension 1000*700*700mm
|Ultrasonic tank size(mm)||1000*700*700mm|
|Rinsing tank size(mm)||2700x310x370mm(105” L x 12” W x 14.5”)|
|Ultrasonic frequency||28khz or 40khz|
|Material||Stainless steel 304|
|Power supply||AC220V, 3phase , AC380V/415V 3phase|
ultrasonic tank models for your choice:
|Model||Tank size||Unit size||Volume||Ultrasonic power||Frequency||Heating power||Timer||Heating temperature|
1) Tank materail is SUS304 with 2mm thickness, Human hand argon welded, Sturdy and durable resistance to high tempearture
2) 50W industrial transducers, outstanding cleaning effects
3) External ultrasonic generator
4) Power adjustable, choose different power according to different cleaning objects
5) Digital timer: 1~99hours timer adjustable. continious working for long time.
6) With memory function, no need to reset time and temperature every time.
7) 20~80C adjustable, 9KW heating panel, faster cleaning
8) Industry use power cord, more safer.
9) Can bear 50~100KG cleaning objects
10) Accessories: Machine with stainless steel basket, drainage, lid, movable castors.
Blow Molds Ultrasonic Cleaning Machine 3 tank