ultrasonic vibration transducer,
ultrasonic transducer generator
Ultrasonic Transducer 40khz Generator for Oil Removing Installed in Exsisting Tank
Since submersible ultrasonic boxes are most commonly added to existing stainless steel and other metallic based tanks, the boxes and ultrasonic power are made to fit such tanks. We can easily make our immersible ultrasonics into any tank configuration sizing required for your application with little to no additional custom size pricing.
Brief introduction of the submersible ultrasonic cleaning systems:
For customers who would like to improve the cleaning power of their existing tank by installing an ultrasonic cleaning device, AG SONIC's submersible system may be the most economical and efficient choice on the market.
However, before buying a submersible system, please consider the tank you already have and its material of construction.
Ideally, your existing tank should be manufactured of stainless steel or metal of some kind.
Plastic tanks are unsuitable for ultrasonic applications because they dampen the ultrasonic waves and so reduce the available ultrasonic cleaning power from anything between 60-90 per cent.
Submersible (or immersible) cleaning systems are powered by ultrasonic generators that are housed in transducer packs made from either 304 or 316 stainless steel. These packs contain a double stack of individual high-efficiency ultrasonic transducers. They are usually mounted to the bottom or the side walls of an existing tank so as to promote evenly-distributed ultrasonic cleaning in the tank in which they are submerged. The transducer packs come with special mounting tabs with holes and are designed to be attached permanently to the tank.
Submersible systems come with 28kHz, 40kHz, 80kHz, or CROSSFIRE Multiple Frequency Ultrasonic Systems.
The frequency you select will determine the size of the transducer pack you install. Most measure 3-4" tall and this corresponds to the amount of space that you will lose within your existing tank once the submersible cleaning system is installed.
|Moulds, precision parts, pressing parts, camera parts, bearing, hardware tools
|PCB board, electronic parts, TV parts, computer parts
|engine parts, gear box, shock absorber, auto nozzle, cylinder, valve
|polishing parts, SUS cutter, tableware, plating
|Oven tray, boiler, bottles, bottle cap, filters
|Optical& watch maker
optical lens, eyeglass, sunglass, metal, gold, jewelry, diamond, watch band,
|seal, flapper, coins, pottery, bank card, IGBT
How to install the ultrasonic transducers:
The immersible ultrasonic transducers can be mounted on the sides or bottoms of the parts washing/cleaning tanks, depending upon their geometry. In general, side mounting is recommended for tanks where the depth is more than two times the smallest of the length / width and side mounting the ultrasonics reduces the debris and foreign material from settling on the top of the transducer box which will reduce the ultrasonic effectiveness.
What to clean?
These submersible ultrasonics can be made in 25/28 kHz frequency, for tough to clean parts like engine blocks and mold cleaning burnt on carbon, and 40 kHz frequency for general parts cleaning including precision machined components, in an agitated immersion parts washer or stationary metal sided tanks. Immersibles are not typically added to polypropylene, PVC, PVDF or other plastic based tanks as the plastic absorbs the ultrasonic energy thereby reducing the cavitation energy delivered to the part surface.