Multiple Stage Industrial Ultrasonic Cleaning Machine , Automated Ultrasonic Bath

Multiple Stage Industrial Ultrasonic Cleaning Machine , Automated Ultrasonic Bath

Multi Stage Aqueous Ultrasonic Cleaners

Why Use Ultrasonic Cleaner

The current practice involves use of chlorinated solvents like TCE, PCE etc. that are the choice solvent used through the industries in their cleaning process. Aqueous Ultrasonic Cleaning System are very popular due to their good solvency, lower heat of evaporation, high or absence of flash point, non-corrosive nature, relative stability & compatibility with metals & glass. However all chlorinated solvents are hazardous to human health & environment.Some chlorinated solvents are suspected to cause cancer (Carcinogenic) over prolong exposure. Being hazardous to health their usage has come under intense investigation from pollution control & health authorities & has already been banned by developed countries. This has lead to shift to alternative cleaning technology based on aqueous solvents.

We are one of the leading manufacturers and suppliers of an array of Semi Automatic Cleaning Systems. Known for their low noise and smooth operation, these are widely considered among the customers we have. Available in different types depending upon the production rate, these conveyors are acknowledged for high load bearing capacity and sturdy construction. We also undertake customization of this range to meet the specific requirements of our clients. Depending on the cleaning level required the number of cleaning stages are decided.

We expertise in Multistage Cleaning Systems with Multiple tanks having Ultrasonic, Jet Spray, Rotating Basket, Dunking, Automatic Material Transfer, Handling system, Filtration, Oil Skimming & Drying as various options. Such machine are used for cleaning of Mold Inserts, Auto-Ancillary Parts, Medical Surgical tools and various other types of components.

Multistage Ultrasonic Cleaning Machine with the ultrasonic power. The product comes with digital timer and controlled thermostat. We offer a unique range of ultrasonic cleaning machines that are highly demanded for their excellent performance and low maintenance. Ultrasonic cleaner is majorly used in cleaning surgical instruments, automobile industry, ancillary industrial products, stationary manufacturers and many more.

Ultrasonic Cleaner Auto Industry

We are the manufacturers of custom built Ultrasonic Cleaning machines for degreasing and cleaning of auto parts for OEMs , work shops , job works and auto-restoration industry. We expertise in providing customized designed solution for auto parts cleaning.

Ultrasonic cleaning is a water based cleaning solution where ultrasonic transducers are used to provide cavitation agigation insude the tank which has waer and suitable chemical to clean oil,dirt,debree,grease and other contaminants from various types of auto components.

We expertise in all types of ancilary parts washing like brakepads, steering coloumns, crank shats, pistons, valves, gaskets, clutch pads, mirrors and many more.

Features of the machine:

• Low maintainence machine

• Heavy duty cleaning systems

• Chemical friendly- SS Rust proof body

• Industrial guage farication, build to last

• One year warrenty on any manufacturing defect

• Completely customized to suit the cleaning requirement

• Less human interfearance and less scope of error

• Accurate and uniform cleaning everytime

Automotive Ultrasonic Cleaners

For small autoparts such as plugs, screws, bolts, hex and fixtures, SS ball bearings and components with less than 100 mm length, we suggest a small ultrasonic autoparts cleaner which has a capacity of 4-5 Liters of water and can clean upto a kg of material within 3-30 minutes depending upon the component type and contamination load.

Ultrasonic cleaning machines work on the principle of agitating cleaning solvents using high frequency sound waves, the ultrasonic agitation creates millions of microscopic bubbles that implode releasing vast quantities of energy, this action, know as cavitations, dislodges any contaminant stuck to the surface of a part, ultrasonic cavitations thoroughly cleans every surface in contact with the cleaning fluid

Model:

ultrasonic tank models for your choice:

Specifications:

How the System Operates:

The system operates in the following manner:

• Parts are placed into the tank using the included stainless steel basket or other holding fixture.
• Once submerged, the START button is pressed, and the cover is closed. The ultrasonic system turns on, and the filter system turns off automatically. Parts are cleaned with the CROSSFIRE ultrasonic system at this time.
• The system will automatically turn off upon completion of the cycle.
• Operators can then return when the parts are clean.
• The cover is opened and the batch of parts is placed onto the basket rest. Dripping liquids are directed back to the ultrasonic cleaning tank

• Why must baskets be used?

  Items being cleaned should never be placed directly on the tank bottom. Transducers (which produce the ultrasound) are sometimes bonded to the bottom of the tank. Items resting directly on the tank bottom can damage the transducers and/or reduce cavitation. Additionally, a tray or beaker will position the item within the optimal cleaning zone of the tank. The tray or beaker will also hold the load together and allow for easy, no-touch removal, draining and transport of the items to the next step in the cleaning process

   

  What is the optimum cleaning temperature?

  Heat usually enhances and speeds up the cleaning process, and most detergent solutions are designed to work best at an elevated temperature. The best way to find the optimum temperature, which will give you the fastest, cleanest and safest results, is to run tests. Usually, the best results are within the 50°C to 75°C range.

   

  Is rinsing required after cleaning cycles?

  A. Rinsing is recommended to remove any chemical residue, which could be harmful to the part. Parts can be rinsed right in your ultrasonic cleaner, using a clean water bath, or in a separate tub containing tap, distilled or deionised water

   

  Why shouldn't I leave my cleaner on constantly?

  Low solution levels can seriously damage your cleaner. Running your unit continuously runs the strong risk of lowered levels as the solution evaporates, especially when heated. Getting into the habit of shutting off the ultrasonics when not in use, and monitoring the solution level when in use, will yield many years of trouble free service from your ultrasonic cleaner.

   

  If you require any further information on any of the above points please feel free to contact us and we will be happy to answer your queries.