|Material:||Stainless Steel 304||Application:||Automotive Ultrasonic Cleaner|
|Option:||Ultrasonic Cleaning||Industry:||Aerospace Parts And Assemblies|
|Ultrasonic Power:||3600W||Heating Power:||9KW|
Durable Automotive Ultrasonic Cleaner,
Automotive Ultrasonic Cleaner 300L,
Aerospace Parts Ultrasonic Cleaner machine
28khz 300l Ultrasonic Engine Cleaner Automotive And Aerospace Parts And Assemblies
AGSONIC wasn’t the cheapest or the most expensive. They had an excellent product for the money and a commitment to customer service. AGSONIC is very easy to work with, even from 2,000 miles away. The retrofit and all other support needs have been handled in a very responsive manner. AGSONIC ’ dependability and service are part of our operational success. As far as our employees and management are concerned, our AGSONIC units are here to stay. For any future needs, AGSONIC is our #1 choice.
– Customer feedbaack Aerospace.
28khz Ultrasonic Engine Cleaner Automotive And Aerospace Parts And Assemblies
Larger ultrasonic tanks usually feature heavier duty wall construction and additional wall support. Heat may be supplied in a variety of ways including electric immersion heaters, steam coils, and/or external heat exchangers. Larger tanks may have either diaphragm-bonded transducers, or immersibles which are transducers bonded into a stainless steel can which is then mounted in the cleaning tank. The advantages of immersibles are that a can may be swapped out if required without the whole tank going down, and immersibles can often be retrofitted into existing process tanks to improve cleaning performance.
Automotive Ultrasonic Cleaner by Cavitation Action
Cavitation action is described as the implosion of countless minute bubbles against surfaces of products immersed in the cleaning solution. Bubbles are created when generator-powered transducers bonded to the ultrasonic cleaner tank vibrate at ultrasonic frequencies measured in thousands of cycles per second or kilohertz (kHz).
Selecting the cleaning equipment is governed to a large extent by the size of molds being cleaned. Ultrasonic cleaners are available ranging from small benchtop units to industrial-sized floor-mounted equipment that can be fitted for automated cleaning and rinsing cycles. But do select a cleaner with a heater, timer and sweep mode.
The process is fairly straight forward regardless of equipment size. Here’s a simplified description that can be modified based on your specific operations:
1.Fill the ultrasonic cleaner with water but allow room for cleaning solution displacement due to the size of the molds being cleaned. Add the proper amount of biodegradable cleaning solution concentrate. Ask the scientists at Tovatech to recommend the correct formulation based on the type of contaminants you are removing and what the mold itself is made of.
2.When you are ready to clean place the injection molds in the cleaner basket. Take care that they do not contact each other. If you are cleaning large parts you may suspend them in the cleaning solution so they do not contact the tank bottom. Some industrial cleaners are equipped with bottom racks to support products being cleaned.
3.Set the heater to 65 C and timer from 10 to 60 minutes depending on the degree of contamination. Activate the sweep mode to assure uniform distribution of cavitation and promote uniform cleaning then lower the molds into the solution. With experience you will establish optimum cleaning conditions.
4.At the end of the cycle remove the molds and inspect. When satisfied, rinse them with fresh hot water and allow them to dry or blow them dry with compressed air. Note that intricate configurations and cavities may trap water that should be removed by adding an electric drying oven to your setup.
Rinsing tip: You’ll want to thoroughly remove cleaning solution residues. Complex shapes may call for a spray rinse or, in certain cases, rinsing by cavitation in an ultrasonic rinse tank.
Ultrasonics: The ONLY Way to Clean with Confidence
Regardless of the source of the dirt or contamination, AG Ultrasonic Cleaning Systems are designed to accommodate a wide variety of uses in diverse industries. Fast, effective and efficient, our machines will allow you to clean virtually any type of part or component. The following is just a short list of the many different types of items that have been cleaned using our systems.
Saved more than 20 labor hours and minimized employee chemical exposure.
AGSONIC wasn’t the cheapest or the most expensive. They had an excellent product for the money and a commitment to customer service. AGSONIC is very easy to work with, even from 2,000 miles away. The retrofit and all other support needs have been handled in a very responsive manner. AGSONIC ’ dependability and service are part of our operational success. As far as our employees and management are concerned, our AGSONIC units are here to stay. For any future needs, AGSONIC is our 1 choice.
– Customer feedbaack Aerospace.
How to Clean Large Automotive Ultrasonic Cleaner
Complex Automotive Ultrasonic Cleaner represent substantial investments by plastic injection molding companies which, in order to protect their investments, must establish cleaning procedures to remove a variety of stubborn contaminants. These include burned on residues, oils, flashing and grease that if allowed to remain will result in product rejection by the quality control department. Hand scrubbing with solvents simply does not do the job. In addition to being time consuming, manual cleaning introduces potential health hazards for personnel and solvent disposal challenges. The solution is using an ultrasonic cleaner instead of scrubbing in a solvent-based parts washer
What ultraosnic can do ?
Ultrasonic cleaners remove dirt, oils, lubricants, carbon, rust,and other types of grime that build up onengines and mechanical parts. Grooves, internal passageways, seals, and other hard to reach areas are cleaned easily, eliminating hours of disassembling and reassembling complex parts. Carburetors, pistons, cylinder heads, aluminum parts, and brake calipers are a few examples of components that are cleaned thoroughly with no manual scrubbing in an ultrasonic cleaner
Why Use Cylinder Head Engine Block Cleaning ?
Agsonics is renowned for their professional cleaning service to the motor industry.
How does ultrasonic cleaner technology clean?
Cavitation bubbles are vacuum cavities as tiny as red blood cells, or about 8 thousandths of a millimeter across. They are so small that it would take 1,250 of them lined up in a row to reach 1 cm long.
Under pressure of continuous vibration, these bubbles stretch and compress at a fast rate. Once they reach a certain size, as determined by the frequency and strength of the sound waves produced, the bubbles lose structural integrity and collapse violently. When these implosions happen near a surface, the bubbles emit high-powered streams of plasma that travel at more than 500 miles per hour and collide with, agitate and remove even very tiny particles and substances from that surface.
Auto Parts Cleaning machine
We are manufacturing and supplying of Automotive Ultrasonic Cleaners. We offer a wide range of ultrasonic cleaners. These are Single or Multistage Ultrasonic Cleaners, which are both manually operated & fully automated systems. Further, the machine is widely used and appreciated by our clients due to its professional dependability and user friendliness.
ultrasonic tank models for your choice:
|Model||Tank size||Unit size||Volume||Ultrasonic power||Frequency||Heating power||Timer||Heating temperature|
Features of the machine:
• Low maintainence machine
• Heavy duty cleaning systems
• Chemical friendly- SS Rust proof body
• Industrial guage farication, build to last
• One year warrenty on any manufacturing defect
• Completely customized to suit the cleaning requirement
• Less human interfearance and less scope of error
• Accurate and uniform cleaning everytime
The cover is opened and the batch of parts is placed onto the basket rest. Dripping liquids are directed back to the ultrasonic cleaning tank